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DUNG QUẤT REFINERY
INTRODUCTION OF DUNG QUAT REFINERY DUNG QUAT REFINERY Site 12 km in the East of No 1 national road 7 km from Chu Lai Airport, 100km from Da Nang 38 km from Quang Ngai Town The Site is bounded by Dung Quat Bay to the North and Viet Thanh Bay to the South Quang Ngai Province Area: 5,131.51 km 2 Population: 1,198,500 (1999) DUNG QUAT REFINERY Capacity: 6.5 million tons crude oil/annum (148,000 BPSD) Feedstock: Sweet case: Bach Ho Crude Oil Sour Case: Mix Bach Ho + Dubai (5.5/1) Capital investment $3.0 billion. DUNG QUAT REFINERY Main products (meet ASEAN standards): LPG Polypropylene Unleaded Gasoline (RON 83 and 92) Jet Fuel (Jet A1)/ Burning Kerosene Auto Diesel and Industrial Diesel Fuel Oil DUNG QUAT REFINERY Package 1: Refinery Inside Battery Limit Package 2: Crude Tank Farm Package 3: Product Tankage, Truck Loading, Interconnecting Pipeline, Product Export berth Package 4: Single Point Mooring (SPM) Package 5A: Breakwater Package 5B: Jetty Package 7: Administration Building DUNG QUAT REFINERY Plot Plant: 36 ha 40 ha 4 ha 27 ha 125 ha 232 ha (Add. 135 ha for Product Harbor Service Area) DUNG QUAT REFINERY EPC Package 1 (Refinery Inside Battery Limit) Includes: Process Units, Utility and Offsite facilities Main Process Units: Crude Distillation Unit (CDU) Kerosene Treating Unit (KTU) Naphtha Hydrotreating Unit (NHT) Continuous Catalytic Reforming Unit (CCR) Residue Fluid Catalytic Cracking Unit (RFCC) LPG Treating Unit (LTU) RFCC Naphtha Treating Unit (NTU) Propylene Recovery Unit (PRU) DUNG QUAT REFINERY EPC Package 2: Crude Tankage Stores Crude Oil imported through SPM Includes six floating roof tanks with total working capacity: 390,000 m 3 Capacity is equal to 11 day's operation at the design CDU feed rate ( 148,000 BPSD) + maximum parcel size (110,000 DWT). DUNG QUAT REFINERY EPC package 3: Product Tankage, Truck Loading, Jetty Topsides, Interconnecting pipeline Stores and exports products Includes: 27 tanks with total working capacity: 397,000 m 3 to store and dispatch products via Jetty Topsides, Truck Loading and Product Pipeline Interconnecting Pipelines: totally 10 km (7km from the Refinery to the Product Tankage and 3km from the Product Tankage to the Product Export Berths Jetty: Loading arms, MOV valves, slop tanks, drains, etc., as well as on- shore facilities including custody transfer flowmeters, safety valves, etc. DUNG QUAT REFINERY EPC Package 4: single point Mooring (SPM) Import Crude Oil from Tanker The SPM Unit comprises of Single Point Mooring Buoy Interconnecting hoses PLEM submarine pipeline The SPM buoy is located approximately 3.2km off-shore in Viet Thanh bay. [...].. .DUNG QUAT REFINERY EPC Package 5A: Beak water Keep the Loading Operations in good condition The Breakwater of about 1.6km long DUNG QUAT REFINERY EPC Package 5B: Product Export Berths Harbour for product export operations Includes: 2 Ocean Tankers Berths (Berths... dead weight tonnage (DWT) with facility expandable to 30,000 DWT DUNG QUAT REFINERY EPC Package 7: Administration Building Operation Supports Consists of: Administration Building Fire Station/Gas Rescue Station Canteen/Shop/ Laundry Building First Aid Station Maintenance Shop; Garage Facilities/Motor Pool Building DUNG QUAT REFINERY Products Balance, tons/year Propylene LPG Gasoline A92... 1,534,333 407,667 219,667 2,225,333 252,000 1,131,667 6,158,000 342,000 6,500,000 MMG 147,666 307,000 2,081,667 515,667 219,667 2,321,000 30,000 466,000 6,088,667 441,333 6,500,000 DUNG QUAT REFINERY PROCESS UNITS DUNG QUAT REFINERY RFCC Gas Plant SPM LTU LPG PRU LPG LPG LN NHT HN Treated HN CCR C3 Reformate Mix C4 Propylene LPG Mogas 92/83 Treated RFCC Naphtha Kerosene CDU Crude Tankage Note Splitter... Continuous Catalytic Reformer (CCR) Systems: 4 Reactors (Platformer) Continuous Catalyst Regenerator (Cycle Max) Combined Exchangers Reformat: To Mogas Blending Un-stabilized LPG: Blended with Refinery LPG stream and routed to LPG storage Kerosene Treating Unit (KTU) Capacity: 10,000 BPSD Licensed by: MERICHEM Duty: Treat kerosene stream taken from CDU to meet Jet A1 specifications Technology:... gas from RFCC Fractionator Duty: Recovers C3/C4 Removes H2S, CO2 from LPG and fuel gas by DEA absorbers Residue Fluid Catalytic Cracker (RFCC) Product streams: Unsaturated off-gas: To Refinery Fuel gas Mix C3/C4: To LTU Naphtha: To NTU Light Cycle Oil (LCO): To Diesel Blending Decant Oil (DCO): To Fuel Oil Blending Other streams: Sour water: Rich amine: To SWS To ARU LPG Treating . Administration Building DUNG QUAT REFINERY Plot Plant: 36 ha 40 ha 4 ha 27 ha 125 ha 232 ha (Add. 135 ha for Product Harbor Service Area) DUNG QUAT REFINERY EPC Package 1 (Refinery Inside Battery. INTRODUCTION OF DUNG QUAT REFINERY DUNG QUAT REFINERY Site 12 km in the East of No 1 national road 7 km from Chu Lai. in Viet Thanh bay. DUNG QUAT REFINERY EPC Package 5A: Beak water Keep the Loading Operations in good condition The Breakwater of about 1.6km long DUNG QUAT REFINERY EPC Package 5B: