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4 & 5 Axis Mill Training TutorialsTo order more books:Call 1 800 529 5517 orVisit www.inhousesolutions.com orContact your Mastercam Dealer Mastercam X³ Training Tutorials – 4 & 5 Axis Mill ApplicationsRevised Date: September 26, 2008Copyright © 1984 2008 In House Solutions Inc. All rights reserved.Software: Mastercam X³ MillAuthors: Mariana LendelISBN: 978 1 894487 99 3NoticeIn House Solutions Inc. reserves the right to make improvements to this manual at any time and withoutnotice.Disclaimer Of All Warranties And LiabilityIn House Solutions Inc. makes no warranties, either express or implied, with respect to this manual orwith respect to the software described in this manual, its quality, performance, merchantability, or fitnessfor any particular purpose. In House Solutions Inc. manual is sold or licensed "as is." The entire risk as toits quality and performance is with the buyer. Should the manual prove defective following its purchase,the buyer (and not In House Solutions Inc., its distributor, or its retailer) assumes the entire cost of allnecessary servicing, repair, of correction and any incidental or consequential damages. In no event will InHouse Solutions Inc. be liable for direct, indirect, or consequential damages resulting from any defect inthe manual, even if In House Solutions Inc. has been advised of the possibility of such damages. Somejurisdictions do not allow the exclusion or limitation of implied warranties or liability for incidental orconsequential damages, so the above limitation or exclusion may not apply to you.CopyrightsThis manual is protected under the copyright laws of Canada and the United States. All rights arereserved. This document may not, in whole or part, be copied, photocopied, reproduced, translated orreduced to any electronic medium or machine readable form without prior consent, in writing, from InHouse Solutions Inc.TrademarksMastercam is a registered trademark of CNC Software, Inc.Microsoft, the Microsoft logo, MS, and MS DOS are registered trademarks of Microsoft Corporation;Mastercam Verify is created in conjunction with Sirius Systems Corporation; Windows 95, and WindowsNT; Windows XP are registered trademarks of Microsoft Corporation. TABLE OF CONTENTSGetting Started .A 1Axis Substitution, Rotary Axis Positioning and Transform Rotate Tutorial . 1 1Axis Substitution To Create A Cylindrical And A Conical Helix Tutorial .2 1Axis Substitution, Rolldie C Hook Tutorial .3 1Chuck Indexing Tutorial 4 1Rotary4 Axis Toolpath And Axial 4ax Tutorial 5 1Curve 5 Axis And Drill 5 Axis Tutorial 6 1Swarf 5 Axis With Wall Defined By Using 2 Contours Tutorial 7 1Flow 5 Axis Tutorial 8 1Multisurface 5 Axis Tutorial 9 1Port 5 Axis Tutorial . 10 1General Notes . B 1 TUTORIAL SERIES FORCHUCK INDEXING TUTORIAL 4/5 Axis TUTORIAL 4Objectives:The Student will design a 3 dimensional drawing by:Creating the 2D geometry in the Right Side view.Creating the 3D geometry using translate command.Creating circles knowing the diameter and the center location.Changing the view of the part for better visualisation.The Student will create a 2 dimensional milling toolpath in different Tplanes consisting of:Using View Manager to select the Tplane for each face.Create an operation for each face using the same work offset (G54).Facing one flat surfaces.Facing the other two flat surfaces using Transform Rotate toolpath.Drilling the two holes.Removing the material inside of one groove using contour toolpath.Machine the second groove using Transform Rotate toolpath.The Student will check the toolpath using Mastercam’s Verify verification module by:Defining a 3 dimensional block, the size of the workpiece.Running the Verify function to machine the part on the screen.Page 4 2 4/5 AxisPage 4 3TUTORIAL 4 4/5 Axis TUTORIAL 4GEOMETRY CREATIONSTEP 1: CREATE THE 2D GEOMETRY IN THE RIGHT SIDE VIEW.Option 1 The geometry file, Tutorial4_geometry.zip, can be downloaded fromwww.emastercam.com/filesThe finish part, Tutorial4_finish.zip including the toolpaths, is also provided on the same locationwww.emastercam.com/filesOption 2 Create the geometry using the following instructions:Create the 2D profile in the Righ side view:Create/Arc/ Create Circle Center Point and set parameters to:Diameter = 5.0;Center OriginCreate/Line/ Create Line Endpoint and set parameters to:Specify an endpoint = OriginLine length = 2.45Angle = 165 deg.;Create/Line/ Create Line Perpendicular and set parameters to:Select line, arc or spline; Select the existing lineSketch a point; Select the Endpoint of the existing line opposite the origin.Select which line to keep; Select the line above the existing one.Repeat the steps to select the other perpendicular line below the first line that we created.Delete the first lineEdit/Join entitiesSelect the two colinear lines; Press enter to finish the commandEdit/ Trim/Break/ Trim/Break/ExtendEnable divide and select the arc left to the line and the two ends of the line.Select these lines andthe arc hereXform/ Xform RotateSelect the line; Enable Copy and set # to 1; Rotation angle 90 degXform/ Xform RotateSelect the rotated line; Enable Copy and set # to 1; Rotation angle 105 degPage 4 4 . books:Call 1 800 529 5517 orVisit www.inhousesolutions.com orContact your Mastercam Dealer Mastercam X³ Training Tutorials – 4 & 5 Axis Mill ApplicationsRevised. downloaded fromwww.emastercam.com/filesThe finish part, Tutorial4_finish.zip including the toolpaths, is also provided on the same locationwww.emastercam.com/filesOption